Square tube (SHS tube) is a material widely used in the fields of construction, machinery manufacturing, bridges, highways and transportation. It has the characteristics of light weight, high strength, corrosion resistance, beautiful appearance, convenient installation and long service life. It is widely used in the industry. When using square tubes, its strength needs to be calculated to ensure that it can withstand the corresponding load.
Square tube strength calculation and application:
The square tube strength calculation formula is an important part in the application of square tubes. Mastering its principles and applications is of great significance to the engineering application of square tubes and the assurance of steel quality. In practical applications, it needs to be adjusted and corrected according to specific conditions, and combined with knowledge of static calculations and material mechanics to ensure its accuracy and practicability.
Strength calculation method of square tube:
1. Calculation of bending strength of square tube
When the square tube is subjected to bending, the stress generated will cause its bending deformation, thereby affecting its strength. The formula for calculating the bending strength of square tube is as follows:
M=(W*C)/4
Among them, M represents the bending moment, W represents the load, and C represents a certain coefficient, which can take different values according to different square tube shapes and cross-sectional forms.
2. Calculation of the bearing capacity of square tubes
When a square tube is subjected to a vertical load, the stress generated will affect its bearing capacity. The calculation formula for the bearing capacity of square tubes is as follows:
P=F*S
Among them, P represents the bearing capacity, F represents the load, and S represents the cross-sectional area.
Application of square tube strength calculation formula:
1. Construction field
In construction, square tubes are widely used in fields such as structural support and component connection. The strength calculation of the square tube can ensure that it can withstand the corresponding force when it is loaded.
2. Bridge construction
Square tubes have important applications in bridge construction, such as bridge piers and bridge deck beams. The strength calculation of square tubes can ensure the safety and stability of the bridge.
3. Machinery manufacturing
Square tube is one of the commonly used materials in machinery manufacturing, and is widely used in machine tools, light vehicles, agricultural machinery, etc. The strength calculation of square tubes can ensure the safety and reliability of the use of square tubes in machinery manufacturing.
Load-bearing calculation method:
The load-bearing capacity of square tube welding is generally calculated by strength. The specific calculation method is as follows:
Bearing capacity = material strength × cross-sectional area × safety factor
Among them, the material strength refers to the tensile strength or yield strength of the square pipe material, and the cross-sectional area refers to the effective cross-sectional area of the pipe behind welding. The safety factor depends on the situation, generally it does not exceed the tensile strength of the material under the calculated load. 70%.
Calculation elements:
The tensile strength of square tubes depends on the manufacturer, material, specifications and other factors. Generally speaking, its tensile strength is between 250MPa-500MPa.
1. Material properties: The strength and yield strength of the square tube material are an important basis for calculating the load-bearing capacity. Commonly used materials for square tubes include Q235, Q345, etc., with tensile strengths of 375MPa and 470MPa and yield strengths of 235MPa and 345MPa respectively.
2.
Square tube size: The size of the square tube body is also an important factor in calculating load-bearing capacity. Generally, the larger the cross-sectional area of a square tube, the greater its bearing capacity. What needs to be noted here is that the cross-sectional shape of the square tube is different, and its area will also be different. The calculation needs to be based on the specific situation.
3. Weld size: Welding is an indispensable element in the calculation of the bearing capacity of square pipes, and the weld has a decisive influence on the bearing capacity. The size, shape, and position of the weld will all affect the welding capacity of square pipes and need to be calculated based on specific engineering conditions.
4. Welding strength: Welding strength refers to the bearing capacity of the square tube welding point, which is generally determined through welding tests. The welding strength is mainly affected by the welding materials and welding process, and must strictly comply with the welding standard requirements, otherwise the welding strength will be affected.
Things to note when calculating the load-bearing capacity of square tubes:
1. The calculation of square pipe welding load-bearing involves multiple elements and requires comprehensive calculation based on specific circumstances.
2. It is necessary to select an appropriate heat treatment plan according to the design requirements to ensure that the mechanical properties of the square tube meet the requirements.
3. In actual engineering applications, welding should be carried out in strict accordance with the requirements of welding standards to ensure welding quality.
4. During design and construction, the type and direction of load endured by the square pipe should be considered in order to select the appropriate square pipe size and welding method.
5. When calculating the load-bearing capacity of square pipes, the margin of the material needs to be taken into account in order to reserve a certain safety factor.
In short, the load-bearing problem of square tube welding is a common and important issue in engineering, which requires careful calculation and attention by engineers and technicians.
Read more: How to Choose the Right Square and Rectangular Tube?
